Thread Depth and Percentage Engagement?
-
Hi there, I really hope someone can help me answer this question. I am very rusty on my lathe work and the maths that goes with it. I am making a part that require a very precise fit as any wiggling or loose fit could be catastrophic. Ok here goes. The thread I have to cut is a ISO Metric Thread and has a 2mm pitch. According to my understanding the thread depth should be 5/8 x the pitch, thus 5/8 x 2 = 1.25mm 1. Is this the correct way to calculate the thread depth, if not how to do it please? 2. Is this thread depth the depth as measured perpendicular to the axis of the work piece (as would be measured with the cross slide) or as would be measured (cut) with the compound set to 29 degrees? I have read that when you cut the thread you use 5/8 as the depth along the flank with the compound, when it is set to 29 or 29.5 degrees.... But when I am looking the profile for a ISO Metric Thread up on wikipedia http://en.wikipedia.org/wiki/ISO_metric_screw_thread is shows the thread depth as 5/8 perpendicular to the axis. 3. Because I need a very close fit, the engagement would be 75% or better. Thinking back at question 2. cutting the thread peth 5/8 the pitch perpendicular to the axis of the work piece might be 100% engagement and along the flank something less than 100%. How do I work out the relationship between the cut depth (cross slide vs along the flank) and the percentage engagement? Any assistance with this would be greatly appreciated. Oh, and I don't know if it is relevant, I am working with aluminium. Please help as I am having a brain fart at the moment...
-
Answer:
Well!!!!! You are basically wrong...... First on how to calculate the thread depth... Refer the link you provided for the proper definition and derivation Height of Thread H = P cos 30 = 2 cos 30 = 1.732 mm Now, Thread Depth td = H - H/8-H/4 = 5H/8 Thus, Thread Depth = 5/8*(Pitch * cos 30) {Not 5/8*Pitch] Hence, Thread Depth = 1.083 mm Answer to your Questions: 1. NO.. Correct Method as explained above 2. The Depth is measured Perpendicular to the axis. But, when you are cutting the thread, you will have to set the flank to a slight degree lower (i.e) 29.5 degrees 3. Percentage of Thread Engagement refers to the cross sectional amount of thread available in a tapped hole/ screw. It is the ratio of thread overlap against the reference overlap. It is dependent on the mating element size (i.e) for screws, the hole size For tapped holes, the cylinder size Refer The second link for a detailed calculations and you can find the efficiency!!
Eben at Yahoo! Answers Visit the source
Related Q & A:
- Is there a maximal finite depth infinite index irreducible subfactor?Best solution by Mathoverflow
- Are there any computer vision algorithms specifically targeting depth images?Best solution by Signal Processing
- How to make a thread wait until another thread finishes?Best solution by Stack Overflow
- What's the purpose of an engagement?Best solution by ChaCha
- Does the price of an engagement ring matter?Best solution by Yahoo! Answers
Just Added Q & A:
- How many active mobile subscribers are there in China?Best solution by Quora
- How to find the right vacation?Best solution by bookit.com
- How To Make Your Own Primer?Best solution by thekrazycouponlady.com
- How do you get the domain & range?Best solution by ChaCha
- How do you open pop up blockers?Best solution by Yahoo! Answers
For every problem there is a solution! Proved by Solucija.
-
Got an issue and looking for advice?
-
Ask Solucija to search every corner of the Web for help.
-
Get workable solutions and helpful tips in a moment.
Just ask Solucija about an issue you face and immediately get a list of ready solutions, answers and tips from other Internet users. We always provide the most suitable and complete answer to your question at the top, along with a few good alternatives below.