My outboard keeps cutting out?

My fuel injected outboard motor keeps cutting out.?

  • I'm attempting to help some friends with their outboard motor that's acting up. It's a Mercury Saltwater 200 2-stroke with EFI. It has no problem starting or running at idle. When giving the engine throttle, it will accelerate normally, but you nearly smack your face on the dash as the engine cuts out. One second later, it revs up to the appropriate amount of throttle provided for a few seconds, then cuts back to nearly nothing again. This cycle repeats itself. We eventually had to idle back to the dock from two miles out off shore. My first instinct is that the fuel pump is ready to die, but wouldn't the engine shut off completely when it cuts out? My next thought was water in the fuel tank, but as I stated before, the engine doesn't spit or sputter, and runs just fine at idle. I've read on message boards around the internet that perhaps the tank vent is clogged & therefore not providing enough fuel pressure to the engine. Would removing the fuel cap help to diagnose this problem? If I squeeze the fuel bulb while under throttle, will this help to diagnose a pressure issue? Any assistance someone can provide would be greatly appreciated. Getting the boat loaded onto its trailer to take to a mechanic in this location is a huge undertaking, so I'd like to do whatever I can to help my friends. Thank you.

  • Answer:

    Unfortunately, the best help you can offer your friend is to help him load it up and take it to a Merc dealer. As with any EFI engine, the only way to properly diagnose an intermittent problem like this is to run a full diagnostics test with CDS (Mercs' computer diagnostics software). If i had to guess, this sounds like ignition loss, which could be a faulty stator or switchbox, or caused by the engine guardian system dropping cylinders because of an overheat or low oil signal. Save yourself a lot of time and aggravation, and have the engine scanned.

Make My Day at Yahoo! Answers Visit the source

Was this solution helpful to you?

Other answers

1st off, pull the battery and have it tested for free at your nearest auto center. these outboards dont really take much to start, they dont need a good battery just one with just enough juice left to start it, and these newer outboards can be very sensitive about the battery being GOOD in order for them to run good. i've seen people spend HOURS trying to figure it out, accidentally drain the battery and hook up a fresh new battery while they charged the other one only to find the problem disappeared. you should also double check your maintence records, if its due for a service that needs done, and it could be the cause (especially if that service includes the ignition parts). 20 and 100 hours, 20 is fluids and filters, 100 is those and ignition tune up as well as an impeller (or 3 years on the impeller, whichever comes 1st for it. lack of maintence on an impeller can result in cooking the motor). removing the cap, and squeezing the primer would help check the related fuel issues you mention. and just changing the fuel filter is cheap and part of routine maintence anyways. fuel line itself, between the sun and constant motion of tilting and steering, i replace mine every 10 years as part of routine maintence to prevent fuel leaks or total failure of the line. also, try just letting it idle, possibly at a higher rpm, for a couple of minutes before you try to go anywhere. let it warm up, if you just try to go with a cold motor they often surge a bit as they fall on their face when you 1st try to accelrate before it regains rpms, and it may do that a couple of times before it finally gets enough heat in it.

Cliff

Related Q & A:

Just Added Q & A:

Find solution

For every problem there is a solution! Proved by Solucija.

  • Got an issue and looking for advice?

  • Ask Solucija to search every corner of the Web for help.

  • Get workable solutions and helpful tips in a moment.

Just ask Solucija about an issue you face and immediately get a list of ready solutions, answers and tips from other Internet users. We always provide the most suitable and complete answer to your question at the top, along with a few good alternatives below.